Recovered an F-35 assembly-line station to takt before it slipped the delivery plan
- Situation
- A low-observable coating station on the F-35 final-assembly line was running over takt time, creating a bottleneck that threatened the monthly delivery plan under AS9100.
- Task
- Recover the station to takt without compromising the stealth coating spec or the first-pass quality the program required.
- Action
- Led the root-cause analysis on the cure cycle and material handling, re-sequenced the station operations, and error-proofed the fixture and inspection step with the manufacturing and quality teams.
- Result
- Cut station cycle time about 22 percent, brought the line back to takt, and held the coating conformance and first-pass yield.
Recovered an F-35 low-observable coating station to takt: led the cure-cycle root cause and re-sequenced operations, cutting station cycle time about 22 percent while holding the stealth-coating spec and first-pass yield.